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EVA shoe sole granulator TPU TPR masterbatch plastic twin screw extruder machine
Product Description
Traditional Extrusion Pelletizing Working Principle:
To melt and filter the plastic adopting the single extrusion or twin screw extrusion the strand or hot face cutting system to produce the granules,finally cooling or solidified to cut.
Underwater Cutting System Working Principle:
A new pelletizing machine which is in the moment of melt pump extrusion to touch with the cold water, then cut directly. Melting pelletizing has some obvious advantages compared with solidifying pelletizing.
Advanced twin screw extruder characterized by high efficiency mixing combined with low energy consumption per kg output. The underwater pelletizer cuts polymer strands into pellets immediately after they have passed the die plate. For TPE TPU TPR plastic granules making has excellent mixing performance, good self-cleaning performance and flexible modular configuration characteristics which make them suitable for processing different types of material. They are extensively used in the polymers processing, food staff processing and chemical products, especially for various of high molecular materials.
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Suitable GS-Mach Extruder Model
Modal/Parameter
D(mm)
L/D
P(kw)
Rotate Speed(rpm)
Screw Material
Q(kg/h)
GS-35B
35.6
32-60
15
0-600
Bi-metal
30-50
GS-50B
50.5
32-60
55
0-600
Bi-metal
100-200
GS-65B
62.4
32-60
90
0-600
Bi-metal
200-300
GS-75B
71
32-60
132
0-600
Bi-metal
300-500
GS-95B
93
32-60
315
0-600
Bi-metal
500-2000
Underwater Pelletizing System
Extrusion Die Plates
-----Diverter valve guides the melt stream either through the screen pack or via a bypass system around the screen pack to the strand die. The value avoids freeze-off of the die plate holes Hydraulic station offer the pressure Imported die plates from USA
Under water pelletizer
-----Move able support cart -----Pelletizing motor -----Hydraulic unit -----Cutter shaft -----Cutter hubs -----Heating bar 8 x 0.6 KW -----Special heat isolation -----Quick change of the die plate insert within 8 minutes Pelletizer motor is A.C. motor, 5.5KW, Max speed 3,000 rpm. The shaft is from NSK Japan The horizontal feed of cutter shaft and the cutter hub to the die plate is controlled by hand wheel accurately -----The tolerances between cutter hub and die plate are compensated automatically
Circling water system
-----Stainless steel water tank, 0.8 m3 -----Heating system, 11 KW, 20-80 ℃ -----Heater pump, 5.5KW -----Heating ex-changer, size up to 2 m2
By-pass Pipes
-----Pipes is made of stainless steel -----Pneumatic diverter value is from Pneumatics U.S.A -----Value of bypass and PLC program the time when the cooling water entry into the cutting chamber. -----Sight glass for checking
Centrifugal Dryer
-----Motor power:5.5kw -----304 stainless steel made
Shifter
-----Motor Power: 0.2kw -----Capacity:100-200kg/hr -----Discharging Gap: 3, qualified pellets, huge pellets, small pellets -----Made of stainless steel
Air Blower and Silo
-----Conveying part: -----Motor power for fan: 3kw -----Pipe material: stainless steel -----Conveying capacity: more than 800kg/hr -----Silo volume:1000L -----Material: stainless steel -----Disassembly supporter
Plastic Compound Underwater Cutting System Advantages
1.For plastic being cut off in melting status,then solidification through circulation water.So different viscosity high polymers all can adopt this cutting type. There is no any dust, shape structured, easy package and transport in melting to cut plastic granules.
2.It can change the size and shape as per the extrusion rate and cutting speed to adopting different die heads. It also can use different Qty of knife to change the size and shape of plastic granules.
3.The cutting plastic granules and cooling system are in one combined which saves the 4~6mm water tank, reduces the area of floor space.
4.This technology realizes automatic production,easy to operate,low noise,good granules quality.
2. Others: Masterbatch, Filling and Modification, Compounding and Modification, Fiber Glass Reinforced.
About us
GS-Mach is professional in plastic, rubber, chemical machinery researcher, designer and manufacturer with CE and ISO9001 certificates.
Orientated by the world market, we insist on strengthening our talents, innovating, refining our quality and improving the management, aiming to supply our customer the best products and make the GS-mach a worldwide top machinery manufacturer and supplier.
Our business is consisted of three parts: GS-mach Extrusion, GS-mach Recycle and GS-mach Rubber Tech.
1. GS-mach Extrusion: Specializing in the researching and manufacturing the machinery for plastic extruding, granulating, extrusion molding and extrusion filament.
2. GS-mach Recycle: Specializing in the researching and manufacturing the machinery for waste plastic, rubber and chemicals recycling.
3. GS-mach Rubber Tech: Specializing in the rubber machinery researching and manufacturing.
FAQ
1. Q: What is the delivery time?
A: 6 months after receiving the receipt of deposit.
2. Q: What is the payment term?
A: 50% deposit in advance, the remaining 50% payment before delivery.
3. Q: What about the Guarantee?
A: 12 months after the delivery of the equipment
4. Q: What should be cared regarding delivery inspection?
A: Before delivery, the equipment shall be inspected by both parties and the materials provided by the buyer shall be inspected.
5. Q: What about the installation and debugging?
A: Company will send 2～3 engineers to the customer's factory for installation and debugging, and the cost of round-trip air tickets and accommodation for the engineers shall be borne by the buyer. In addition, the buyer shall pay the engineer $100 per person per day.
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